Featured Picture: [Image of a 2002 Ford Excursion turn signal switch]
Changing a flip sign swap in a 2002 Ford Tour might look like a frightening process, however with the appropriate instruments and a bit persistence, it may be accomplished in just a few hours. This text will present detailed directions on easy methods to exchange the flip sign swap, together with eradicating the steering wheel and accessing the swap. By following these steps, it can save you your self money and time by doing the restore your self.
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Earlier than you start, collect all the mandatory instruments and supplies. You will want a Phillips head screwdriver, a flat head screwdriver, a 10mm socket wrench, and a brand new flip sign swap. After you have the whole lot you want, park the Tour in a protected and degree location. Flip off the engine and disconnect the detrimental terminal of the battery. This can forestall any electrical shocks when you are working.
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The subsequent step is to take away the steering wheel. To do that, insert the important thing into the ignition and switch it to the "On" place. Use the flat head screwdriver to launch the 2 screws which are situated on the again of the steering wheel. As soon as the screws are unfastened, fastidiously pull the steering wheel in the direction of you. Disconnect {the electrical} connectors which are connected to the steering wheel, after which set it apart. Now you’ll have entry to the flip sign swap.
Eradicating the Steering Column Cowl
To take away the steering column cowl in your 2002 Tour, you may must comply with these steps:
- Disconnect the detrimental battery terminal. This can forestall any electrical shocks when you’re working.
- Establish the 2 screws that maintain the column cowl in place. They’re situated on the underside of the duvet, close to the steering wheel.
- Take away the 2 screws. You might want to make use of a Phillips head screwdriver or a Torx bit, relying on the kind of screws your Tour has.
- Gently pull the column cowl down and away from the steering column. It ought to come off simply as soon as the screws are eliminated.
- Disconnect {the electrical} connectors from the column cowl. There are often two or three connectors that have to be disconnected.
- Set the column cowl apart in a protected place. Now you can entry the flip sign swap.
Further Notes:
- When you have issue eradicating the column cowl, attempt utilizing a trim instrument or a flathead screwdriver to softly pry it off.
- Watch out to not harm {the electrical} connectors when disconnecting them.
- As soon as the column cowl is eliminated, you will want to take away the flip sign swap. Consult with the following part for directions on how to do that.
Detaching the Airbag Module
Detaching the airbag module on a 2002 Tour is a vital security precaution that should be taken earlier than continuing with the flip sign swap substitute. Observe these detailed steps to soundly take away the airbag module:
Disconnect the Battery
Find the battery terminal on the detrimental aspect and loosen the nut with a wrench. Fastidiously carry the detrimental terminal wire off the battery publish and set it apart to stop electrical shorts.
Wait 15 Minutes
Permit roughly quarter-hour for the car’s electrical system to discharge residual vitality. This ready interval ensures that the airbag module is totally protected to deal with.
Find the Airbag Module
Open the driving force’s aspect door and search for the airbag module situated behind the steering wheel. It needs to be a round or square-shaped part with a yellow connector.
Disconnect the Yellow Connector
Gently press down on the discharge tab on the yellow connector. As soon as launched, pull the connector straight out to detach it from the airbag module.
Take away the Airbag Module Bolts
Utilizing a Torx T30 driver, take away the 2 bolts securing the airbag module to the steering wheel meeting. Grip the airbag module firmly and gently pull it straight in the direction of you to detach it.
| Software Required | Function |
|---|---|
| Wrench | To loosen and take away battery terminal |
| Torx T30 Driver | To take away airbag module bolts |
Disconnecting the Battery
Earlier than you start engaged on the flip sign swap, it is essential to disconnect the battery to stop electrical shock or harm to the car’s electrical system.
Step 1: Find the Battery
Open the hood and find the battery. It is sometimes situated within the engine compartment, close to the firewall. The battery may have two terminals, a constructive (+) and a detrimental (-).
Step 2: Take away the Adverse Terminal
Utilizing a wrench or socket, fastidiously loosen the nut that secures the detrimental terminal cable to the battery. Don’t disconnect the constructive terminal but.
Step 3: Isolate the Adverse Cable
As soon as the nut is unfastened, gently carry the detrimental cable off the battery terminal. To stop unintentional contact, wrap electrical tape across the uncovered terminal or safe it utilizing a terminal protector. This can isolate the battery from the car’s electrical system.
Warning: Don’t disconnect the constructive terminal till the detrimental terminal is totally remoted. Failure to take action might lead to a brief circuit and potential electrical harm.
| Battery Terminal | Motion |
|---|---|
| Adverse (-) | Loosen the nut, take away the cable, and isolate it. |
| Constructive (+) | Don’t disconnect but. |
Eradicating the Steering Wheel
Step 1: Disconnect the Battery
Earlier than starting any work, disconnect the detrimental terminal of the battery to stop electrical hazards.
Step 2: Take away the Airbag
Utilizing a screwdriver, take away the 2 screws that maintain the airbag in place. Gently pull the airbag in the direction of you and disconnect {the electrical} connector on the again.
Step 3: Take away the Steering Wheel Nut
Utilizing a socket wrench, take away the nut that holds the steering wheel in place.
Step 4: Eradicating the Steering Wheel
This step may be barely tough and requires some drive.
- With one hand, firmly grasp the steering wheel and with the opposite, place a knee on the middle of the steering wheel.
- Pull the steering wheel straight in the direction of you whereas concurrently rocking it forwards and backwards till it comes unfastened from the steering column. Don’t twist or flip the steering wheel as this could harm the clockspring.
- As soon as unfastened, gently carry up the steering wheel to take away it from the steering column.
Detaching the Flip Sign Change
To detach the flip sign swap, comply with these steps:
- Use a Phillips head screwdriver to take away the 2 screws that maintain the steering column cowl in place.
- Pull the steering column cowl off the steering column.
- Find the flip sign swap on the left aspect of the steering column.
- Press the discharge button on the flip sign swap and pull the swap straight in the direction of you to detach it from the steering column.
- Unplug {the electrical} connector from the again of the flip sign swap.
Instruments Required Phillips head screwdriver
As soon as the flip sign swap is indifferent, you’ll be able to proceed to exchange it with a brand new one.
Putting in the New Flip Sign Change
6. Wiring the Flip Sign Change
Now that the flip sign swap is in place, it is time to join the wires. Consult with the wiring diagram supplied within the car’s service handbook to determine the right wire connections. The swap may have a number of terminals, every designated for a selected perform (e.g., left flip, proper flip, hazards). Match the wire colours to the corresponding terminals and safe the connections with electrical tape or warmth shrink tubing to stop any shorts or unfastened connections.
As soon as the wires are related, double-check the connections to make sure they’re tight and safe. A unfastened connection might result in electrical points or the flip indicators not functioning correctly.
Detailed Wiring Desk:
| Wire Shade | Flip Sign Perform |
|---|---|
| Inexperienced | Left Flip |
| Yellow | Proper Flip |
| Pink | Hazard Lights |
| Black | Floor |
Be aware: Wire colours might fluctuate relying on the car’s make and mannequin, so all the time seek the advice of the service handbook for correct wiring data.
Reconnecting the Battery
7. Reconnect the battery. This can be a crucial step, as incorrectly reconnecting the battery can harm {the electrical} system of your Tour. Observe these steps fastidiously:
- Find the detrimental battery terminal (often black) and constructive battery terminal (often purple).
- Clear the battery terminals and cable ends with a wire brush or sandpaper. This can guarantee electrical connection.
- Reconnecting the detrimental battery terminal first, then the constructive terminal.
- Tighten the battery terminal bolts securely, however don’t overtighten.
- Double-check that the terminals are clear and the bolts are securely tightened.
- Begin the engine to confirm that {the electrical} system is functioning correctly.
- In case you encounter any points with {the electrical} system after reconnecting the battery, seek the advice of with a professional mechanic for help.
To summarize, reconnecting the battery entails cleansing the terminals, reconnecting the detrimental terminal first, then the constructive terminal, tightening the terminal bolts securely, and checking for correct electrical system perform. If you’re uncertain about any side of this course of, it’s advisable to hunt skilled help.
Reattaching the Steering Wheel
Now it is time to put the steering wheel again on. Fastidiously align the steering wheel with the stem and slide it onto the splines till it matches snugly. Ensure that the steering wheel is straight, then tighten the nut on the steering wheel stem to the required torque utilizing a torque wrench.
Tip: Use a dab of blue threadlocker on the nut earlier than tightening it to stop it from loosening over time.
Putting in the Airbag Module and Horn Contact
Place the airbag module on the steering wheel, making certain that it’s appropriately aligned. Use a Phillips screwdriver to tighten the 2 bolts that safe the airbag module. Then, join the horn contact to the corresponding socket on the steering wheel and safe it with a bolt.
Reconnecting the Battery
Find the constructive and detrimental battery terminals and reconnect them to the battery. Tighten the terminal nuts securely utilizing a wrench.
Testing the Flip Sign Change
Begin the engine and check the brand new flip sign swap. Have interaction the flip sign lever in each instructions to make sure that the flip indicators and hazards are functioning correctly.
Tip: If any of the flip indicators or hazards will not be working, double-check the connections and be certain that the flip sign swap is correctly put in.
Reinstalling the Airbag Module
Reconnect the airbag module and safe it with the bolts. Tighten the bolts to the required torque.
Gently align the detrimental terminal of the battery with its publish and tighten the bolt. Don’t overtighten.
Join the constructive terminal of the battery and tighten the bolt. Reinstall the battery cowl.
Confirm that {the electrical} system is functioning appropriately by testing the lights, horn, and different electrical parts.
Test the airbag warning gentle on the instrument panel. It needs to be off.
Begin the engine and check the flip indicators and hazard lights to make sure they’re working correctly.
Essential Be aware: All the time disconnect the battery earlier than servicing any electrical parts to stop unintentional airbag deployment.
Tightening Torques for Airbag Module
| Bolt Measurement | Tightening Torque |
|---|---|
| M8 | 25 Nm (18.4 ft-lb) |
| M10 | 45 Nm (33.2 ft-lb) |
Changing the Steering Column Cowl
1. Take away the 2 screws that maintain the steering column cowl in place, situated on the backside of the duvet.
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Fastidiously pull the duvet downwards to disengage it from the steering column.
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Disconnect {the electrical} connector for the flip sign swap from the underside of the duvet.
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Take away the outdated flip sign swap by pushing in on the discharge tab and pulling it straight out.
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Set up the brand new flip sign swap by pushing it straight in till it clicks into place.
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Reconnect {the electrical} connector to the swap.
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Align the column cowl with the steering column and snap it into place.
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Reinstall the 2 screws that maintain the duvet in place.
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Test the flip sign perform to make sure it’s working appropriately.
10. Further Particulars for Step 10:
– Examine the flip sign swap for any harm. If there’s any seen harm, exchange the swap.
– Lubricate the swap with a small quantity of dielectric grease to make sure easy operation.
– Take a look at the swap by turning on the flip indicators and checking if they’re functioning appropriately.
– Reconnect the battery and begin the car to confirm that the swap is working correctly.
– If the flip indicators are nonetheless not functioning appropriately, verify the wiring and connections for any points.
The way to Change a 2002 Tour Flip Sign Change
The flip sign swap is a crucial part of your car’s electrical system. It permits you to talk your driving intentions to different drivers and pedestrians. In case your flip sign swap fails, it is very important exchange it as quickly as doable.
Changing a flip sign swap is a comparatively simple course of that may be accomplished in about half-hour. To interchange the flip sign swap in a 2002 Tour, you will want the next instruments:
- Phillips head screwdriver
- Flathead screwdriver
- New flip sign swap
After you have gathered the mandatory instruments, comply with these steps to exchange the flip sign swap:
- Disconnect the detrimental battery terminal.
- Find the flip sign swap. It’s situated on the steering column, simply behind the steering wheel.
- Use a Phillips head screwdriver to take away the 2 screws that maintain the flip sign swap in place.
- Fastidiously pull the flip sign swap straight out of the steering column.
- Disconnect {the electrical} connector from the flip sign swap.
- Join {the electrical} connector to the brand new flip sign swap.
- Slide the brand new flip sign swap into the steering column.
- Safe the flip sign swap with the 2 screws.
- Reconnected the detrimental battery terminal.
- Take a look at the flip sign swap to ensure it’s working correctly.
Individuals Additionally Ask
The place is the flip sign swap situated?
The flip sign swap is situated on the steering column, simply behind the steering wheel.
How do I do know if my flip sign swap is dangerous?
There are just a few indicators that your flip sign swap could also be dangerous. These embody:
- The flip indicators don’t work
- The flip indicators solely work intermittently
- The flip sign indicator lights don’t come on
- The flip indicators keep on when you’re not utilizing them
Can I exchange the flip sign swap myself?
Sure, it’s doable to exchange the flip sign swap your self. The method is comparatively simple and may be accomplished in about half-hour.
How a lot does it value to exchange a flip sign swap?
The associated fee to exchange a flip sign swap will fluctuate relying on the make and mannequin of your car. Usually, you’ll be able to anticipate to pay between $50 and $100 for the half and labor.
