Changing the windshield on a 2005 Electra Glide is a comparatively easy course of that may be accomplished in about an hour with the proper instruments and supplies. Step one is to take away the outdated windshield by eradicating the screws that maintain it in place. As soon as the outdated windshield is eliminated, you may clear the mounting floor and apply a bead of sealant across the perimeter of the brand new windshield. Subsequent, fastidiously place the brand new windshield in place and safe it with the screws. Lastly, trim any extra sealant and permit it to remedy earlier than driving the motorbike.
Along with the steps outlined above, there are just a few different issues to bear in mind when putting in a windshield on a 2005 Electra Glide. First, ensure that to make use of the right measurement and sort of screws for the job. Second, don’t overtighten the screws, as this will harm the windshield. Lastly, enable the sealant to remedy utterly earlier than driving the motorbike, as this can assist to make sure a safe and weatherproof seal.
Security Precautions
Security ought to all the time be the highest precedence when working in your motorbike, particularly when dealing with glass elements like a windshield. Comply with these essential security precautions to reduce dangers and guarantee a profitable set up:
Private Protecting Tools (PPE)
- Gloves: Put on heavy-duty gloves to guard your fingers from cuts and abrasions whereas dealing with the windshield.
- Security glasses: Put on security glasses or goggles to forestall glass shards from coming into your eyes.
- Lengthy sleeves: Cowl your arms with long-sleeved clothes to keep away from pores and skin irritation from the windshield cleaner.
Environmental Precautions
- Effectively-ventilated space: Work in a well-ventilated space to reduce publicity to fumes from windshield adhesive and cleaner.
- Clear workspace: Hold your workspace clear and freed from particles that would harm the windshield or trigger harm.
- Enough lighting: Guarantee your workspace has ample lighting to enhance visibility and scale back the chance of accidents.
Dealing with the Windshield
- Examine fastidiously: Earlier than set up, totally examine the windshield for any cracks, scratches, or different harm. Don’t try to put in a broken windshield.
- Deal with with care: Use each fingers to carry and carry the windshield to keep away from dropping or breaking it.
- Use suction cups or a lifting system: When you’ve got a heavy or large windshield, think about using suction cups or a lifting system to help with dealing with.
Gathering Obligatory Instruments and Supplies
Earlier than embarking on the duty of putting in a windshield in your 2005 Electra Glide, it’s important to collect the mandatory instruments and supplies. Here is a complete checklist to make sure a clean set up course of:
Instruments:
a. 8mm Socket and Ratchet
b. 10mm Socket and Wrench
c. Phillips-head Screwdriver
d. Flat-head Screwdriver
e. Measuring Tape
f. Store Towels
Supplies:
a. Windshield for 2005 Electra Glide
b. Windshield Mounting Brackets (sometimes included with the windshield)
c. Black RTV Silicone
d. Isopropyl Alcohol
e. Blue Masking Tape
Particular Windshield Elements
| Merchandise | Half Quantity |
|---|---|
| Chromed Windshield | 58419-05A |
| Windshield Brackets | 58420-05 |
| Windshield Trim Ring | 58124-05 |
Guarantee you’ve gotten the right half numbers and amount of every merchandise earlier than continuing with the set up. Lacking or incorrect elements can result in delays and potential issues.
Eradicating the Previous Windshield
1. Collect Your Instruments
You’ll need just a few instruments to take away the outdated windshield. These embody:
– A Phillips head screwdriver
– A flat head screwdriver
– A putty knife
– A brand new windshield
2. Take away the Windshield Trim
Step one is to take away the windshield trim. That is the black plastic piece that surrounds the windshield. To take away it, use a Phillips head screwdriver to take away the screws that maintain it in place. As soon as the screws are eliminated, you may gently pry the trim off with a flat head screwdriver. Watch out to not harm the trim or the windshield.
3. Disconnect the Wiring
As soon as the windshield trim is eliminated, you will want to disconnect the wiring for the windshield wipers and defroster. To do that, merely unplug the connectors. If the wires are troublesome to unplug, you need to use a flat head screwdriver to softly pry them aside.
| Connector | Location |
|---|---|
| Windshield Wipers | On the base of the windshield, on the driving force’s aspect |
| Windshield Defroster | On the prime of the windshield, within the heart |
4. Take away the Windshield Bolts
The windshield is held in place by 4 bolts. To take away them, use a Phillips head screwdriver. As soon as the bolts are eliminated, you may fastidiously carry the windshield off of the body. Watch out to not drop the windshield, as it’s heavy.
Getting ready the New Windshield
Earlier than putting in the brand new windshield in your 2005 Electra Glide, there are just a few vital steps that must be taken to make sure a correct match and seal.
4. Clear the Mounting Floor
Totally clear the mounting floor on the fairing the place the brand new windshield shall be put in. Use a light detergent and heat water to take away any dust, mud, or particles. Enable the floor to dry utterly earlier than continuing.
Suggestions for Cleansing the Mounting Floor:
| Tip |
|---|
| Use a delicate fabric or sponge to keep away from scratching the floor. |
| Rinse the floor totally with clear water to take away any residue. |
| Dry the floor utterly with a clear, lint-free fabric. |
As soon as the mounting floor is clear and dry, you may proceed to the subsequent step of the set up course of.
Putting in the Windshield Bracket
Start by eradicating the prevailing one if there’s already a windshield bracket. Take away the screws securing the bracket to the motorbike body, after which detach the bracket.
Place the brand new windshield bracket on the motorbike body within the desired location. Guarantee it is centered and aligns accurately with the mounting factors.
As soon as the bracket is aligned, insert the mounting screws. Hand-tighten them initially, however do not totally tighten them but.
Double-check the alignment of the bracket. Guarantee it is nonetheless centered and stage earlier than continuing.
Tighten the mounting screws securely utilizing a wrench. Apply agency however gradual stress to keep away from overtightening and damaging the threads or bracket.
Positioning and Securing the Windshield
As soon as the rubber seal is in place, it is time to place and safe the windshield. Begin by aligning the windshield with the fairing. Make sure the windshield is centered and sitting flush in opposition to the fairing. As soon as it is aligned, use the mounting {hardware} to safe it.
Mounting the Windshield
The windshield is usually secured utilizing bolts or screws. Insert the bolts or screws by the holes within the windshield and into the corresponding holes within the fairing. Tighten the {hardware} securely however keep away from overtightening.
Tightening the {Hardware}
After the {hardware} is inserted, tighten it progressively. Use a socket wrench or screwdriver to tighten the bolts or screws. Begin by tightening the {hardware} at one nook of the windshield. Steadily work your manner across the windshield, tightening every bolt or screw till it is comfortable. Keep away from overtightening, as this will harm the fairing or windshield.
Checking the Seal
After the windshield is secured, test the seal between the windshield and the fairing. Guarantee there are not any gaps or air leaks. When you discover any gaps, use a small quantity of silicone sealant to seal them. After the sealant has dried, recheck the seal to make sure it is hermetic.
Putting in the Trim
Lastly, set up the trim items that cowl the mounting {hardware}. These trim items sometimes snap into place or are secured utilizing screws. As soon as the trim items are in place, your windshield set up is full.
| {Hardware} | Amount |
|---|---|
| Bolts | 6 |
| Screws | 4 |
Caulking and Sealing
After inserting the windshield in its remaining place, it is essential to seal round its perimeter to forestall water and air from leaking into the inside. This course of entails each caulking and sealing the windshield.
Caulking
First, take away any extra adhesive or sealant which will have squeezed out across the windshield throughout set up. Use a clear fabric or paper towels to wipe away any residue.
Subsequent, apply a skinny bead of black automotive-grade silicone caulk across the base of the windshield, the place it meets the fairing. Use a caulk gun to use a good, constant bead. Be certain that to fill any gaps or voids between the windshield and the fairing.
Sealing
As soon as the caulk has been utilized, it is time to seal the windshield utilizing a rubber or neoprene gasket. The gasket will create a watertight seal and forestall air leaks.
Place the gasket across the perimeter of the windshield, making certain that it matches snugly between the windshield and the fairing. Use a rubber mallet or a wood block to softly faucet the gasket into place. Apply even stress across the total perimeter to make sure a safe seal.
As soon as the gasket is in place, use a small quantity of silicone sealant to seal any gaps or voids between the gasket and the windshield or fairing. Use a clear fabric or paper towels to wipe away any extra sealant.
Here is a desk summarizing the steps for caulking and sealing a windshield:
| Step | Motion |
|---|---|
| 1 | Take away extra adhesive or sealant. |
| 2 | Apply a skinny bead of silicone caulk across the base of the windshield. |
| 3 | Place the gasket across the perimeter of the windshield. |
| 4 | Gently faucet the gasket into place. |
| 5 | Apply silicone sealant to any gaps or voids. |
| 6 | Wipe away any extra sealant. |
Putting in Trim and Equipment
Putting in Trim
As soon as the windshield is in place, it is time to set up the trim. The trim helps to safe the windshield and provides it a completed look. To put in the trim, merely slide it over the windshield and tighten the screws.
Putting in Equipment
Along with trim, there are a variety of different equipment which you could set up in your Electra Glide. These equipment can embody issues like a windshield bag, a GPS mount, or a fairing.
Wiring Equipment
Some equipment, similar to a GPS mount or a fairing, would require wiring. To wire these equipment, you will want to run wires from the battery to the accent. You’ll be able to both run the wires by the body of the motorbike or use a wire harness.
Working Wires By means of the Body
To run wires by the body, you will want to drill holes within the body. Upon getting drilled the holes, you may run the wires by them and safe them with zip ties.
Utilizing a Wire Harness
A wire harness is a bundle of wires that’s designed to make it straightforward to wire equipment. To make use of a wire harness, merely plug the harness into the accent after which join the opposite finish of the harness to the battery.
Connecting Equipment to the Battery
To attach equipment to the battery, you will want to make use of both a fuse block or a relay. A fuse block is an easy system that connects a number of equipment to the battery. A relay is a extra advanced system that permits you to management the movement of electrical energy to an adjunct.
| Fuse Block | Relay |
|---|---|
| Easy to put in | Extra advanced to put in |
| Cheaper | Dearer |
| Not as dependable | Extra dependable |
Inspecting and Finalizing
Step 5: Apply Primer
Totally clear the world the place the primer shall be utilized with rubbing alcohol and a microfiber fabric. Comply with the directions on the primer can and apply a skinny, even coat to the broken space. Enable the primer to dry utterly in line with the producer’s directions.
Step 6: Apply Paint
Shake the paint can nicely, then apply a number of mild coats of paint to the broken space. Enable every coat to dry utterly earlier than making use of the subsequent. You should definitely mix the sides of the paint with the encircling paint to keep away from a noticeable distinction.
Step 7: Apply Clear Coat
As soon as the paint is dry, apply a number of mild coats of clear coat to guard the paint and provides it a shiny end. Enable the clear coat to dry utterly earlier than persevering with.
Step 8: Moist Sand the Restore
As soon as the clear coat has dried, moist sand the restore utilizing 1500-grit sandpaper. Use mild, round motions, and you’ll want to soak the sandpaper in water commonly. Keep away from sanding the encircling areas as a lot as potential.
Step 9: Polish the Restore
- Apply a small quantity of sharpening compound to a delicate fabric or buffing pad.
- Use a variable-speed polisher or drill fitted with a buffing pad to use the compound to the restore.
- Begin on the bottom pace setting and progressively enhance the pace till the compound is evenly distributed.
- Use a light-weight contact and transfer the polisher in small, round motions.
- Proceed sharpening till the restore is totally clean and glossy.
Step 10: Defend the Restore
As soon as the restore is polished, apply a protecting sealant to assist forestall future harm. Comply with the directions on the sealant can for correct software.
Instruments You will Want
- Phillips head screwdriver
- Flat head screwdriver
- ¼-inch socket wench
- ¼-inch socket
- 8mm socket
- 8mm socket wrench
- Windshield
- Windshield gasket
- Windshield molding
- Windshield screws
- Windshield nuts
- Windshield washers
Suggestions for Upkeep and Care
1. Hold your windshield clear.
A unclean windshield can impede your imaginative and prescient and make it troublesome to see the street forward. Clear your windshield commonly with a light detergent and water. Keep away from utilizing harsh chemical substances or abrasive cleaners, as these can harm the windshield.
2. Examine your windshield for cracks or chips.
Small cracks or chips can shortly flip into bigger issues. When you discover any harm to your windshield, have it repaired or changed as quickly as potential.
3. Keep away from driving in excessive climate circumstances.
Excessive warmth or chilly can harm your windshield. If potential, keep away from driving in these circumstances, or park your motorbike in a sheltered space.
4. Use a windshield cowl.
A windshield cowl can assist shield your windshield from the weather. Once you’re not driving, cowl your windshield to maintain it clear and freed from particles.
5. Apply a windshield sealant.
A windshield sealant can assist forestall leaks and drafts. Apply a sealant across the edges of your windshield to maintain it in place.
6. Tighten all windshield screws and nuts.
Unfastened screws or nuts could cause your windshield to vibrate or rattle. Examine all windshield screws and nuts commonly and tighten them as wanted.
7. Substitute worn or broken windshield gaskets.
Windshield gaskets can deteriorate over time. When you discover any cracks or tears in your gaskets, change them as quickly as potential.
8. Use a windshield washer fluid.
Windshield washer fluid helps to scrub your windshield and take away dust, bugs, and different particles. Use a windshield washer fluid that’s particularly designed for bikes.
9. Keep away from utilizing harsh chemical substances or abrasive cleaners.
Harsh chemical substances or abrasive cleaners can harm your windshield. Use a light detergent and water to scrub your windshield, and keep away from utilizing any merchandise that include ammonia or bleach.
10. Deal with your windshield with care.
Windshields are fragile and might simply be broken. When dealing with your windshield, watch out to not drop it or scratch it. Retailer your windshield in a protected, dry place while you’re not utilizing it.
Find out how to Set up Windshield on a 2005 Electra Glide
Putting in a windshield on a 2005 Electra Glide is a comparatively easy process that may be accomplished in just a few hours. By following the steps outlined under, you may simply set up a brand new windshield in your motorbike.
Supplies Wanted:
- New windshield
- Mounting brackets
- Screws
- Wrench
- Socket set
Step 1: Take away the outdated windshield
To take away the outdated windshield, find the 2 screws which might be holding it in place. Use a wrench or socket to loosen the screws, then fastidiously carry the windshield off the bike.
Step 2: Set up the mounting brackets
The mounting brackets shall be connected to the bike’s body. Use the screws that got here with the brackets to safe them in place.
Step 3: Connect the windshield
As soon as the mounting brackets are put in, you may connect the windshield. Rigorously carry the windshield into place and line it up with the brackets. Use the screws that got here with the windshield to safe it in place.
Step 4: Tighten the screws
As soon as the windshield is connected, tighten the screws which might be holding it in place. You should definitely tighten the screws evenly to forestall the windshield from cracking.
Folks Additionally Ask
How do I select the proper windshield for my Electra Glide?
When selecting a windshield in your Electra Glide, there are some things to think about. First, take into consideration what you may be utilizing the bike for. When you plan to do numerous long-distance driving, you want a windshield that gives good wind safety. When you plan to do extra around-town driving, chances are you’ll desire a shorter windshield that gives much less wind safety however permits for a wider area of view.
Can I set up a windshield myself?
Sure, putting in a windshield on a 2005 Electra Glide is a comparatively easy process that may be accomplished in just a few hours. By following the steps outlined above, you may simply set up a brand new windshield in your motorbike.
How a lot does it value to put in a windshield?
The price of putting in a windshield on a 2005 Electra Glide will range relying on the kind of windshield you select and the labor prices of the mechanic who’s putting in it. Usually, you may anticipate to pay between $100 and $200 for a windshield and set up.
